Browsing by Author "Raju, K."
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- Effect of nickel on the mechanical properties of spray-formed Al-15Si-2Cu alloy at elevated temperaturesPublication . Goudar, Dayanand M.; Alavandi, Mehabubsubahani R.; Bhat, Subraya Krishna; Bommenahalli, Raghukumar; Kurahatti, Rajashekar V.; Pinto, Deesy G.; Raju, K.; Pinto, Deesyat different temperatures was examined and evaluated with that of the as-cast (AC) alloy. The microstructure of SF alloys revealed uniformly distributed spherical shaped primary silicon and eutectic silicon phases along with fine Ni and Cu intermetallic particles dispersed throughout the equiaxed Al matrix. The microstructure of AC alloys consisted of coarse primary Si, flake-type eutectic phase, Cu-rich intermetallics with a complex branched morphology and a network of short strips. The mechanical properties of the alloys were assessed at temperatures of 30◦C, 100◦C, 200◦C and 300◦C. The SF alloys exhibited higher hardness than AC alloys at all temperatures with a maximum increase of 74 % at 30◦C. The hardness of alloys showed a decreasing trend with increasing temperature. The mechanical strength of SF alloys was higher than that of the AC alloys across the entire temperature range from 30◦C to 300◦C with a decrease in ultimate tensile strength (UTS) by 4–6 % at 250◦C. The SF alloys demonstrated a significant increase in UTS (25 % at 30◦C and 40 % at 300◦C) compared to the AC alloys. The Al-15Si-2Cu-2Ni alloy showed highest increase (14.3–18.6 %) and Al-15Si-2Cu-6Ni alloy showed the lowest increase (10.5 % to 14 %) in percent elongation between 30◦C and 300◦C.
- Enhancing the interfacial adhesion and mechanical strength of pultruded ECR–glass fiber composites with nanofiller-infused epoxy resinPublication . Chandra, Poorna; Venkatarayappa, Ravikumar; Chandrashekar, Savitha D.; Raveendra, Kiran; Bhaskararao, Asha P.; Bheemappa, Suresha; Goudar, Dayanand M.; Kurhatti, Rajashekhar V.; Raju, K.; Pinto, Deesy G.; Pinto, DeesyThe effect of the interaction between silica (nS) and hydroxyapatite (nHap) nanomaterials on the characteristics of unidirectional glass-fiber-reinforced epoxy (GF/Ep) composite systems is investigated in this work. The goal of the study is to use these nanofillers to improve the microstructure and mechanical characteristics. Pultrusion was used to produce hybrid nanocomposites while keeping the GF loading at a consistent 75% by weight. The hybrid nanocomposites were made with a total filler loading of 6 wt.%, including nHap, and a nS loading ranging from 2 to 4 wt.%. The mechanical performance of the composite was greatly improved by the use of these nanofillers. Compared to neat GF/Ep, hybrid nanocomposites with 6 wt.% combined fillers exhibited increased hardness (14%), tensile strength (25%), interlaminar shear strength (21.3%), and flexural strength (33%). These improvements are attributed to efficient filler dispersion, enhanced fiber-matrix adhesion, and crack propagation resistance. Incorporating 4 wt.% nS alone improved hardness (6%), tensile strength (9%), tensile modulus (21%), interlaminar shear strength (11.4%), flexural strength (12%), and flexural modulus (14%). FTIR analysis indicated Si-O-Si network formation and increased hydrogen bonding, supporting enhanced interfacial interactions. Ultraviolet reflectance measurements showed increased UV reflectivity with nS, especially in hybrid systems, due to synergistic effects. Impact strength also improved, with a notable 11.6% increase observed in the hybrid nanocomposite. Scanning and transmission electron microscopy confirmed that the nanofillers act as secondary reinforcements within the matrix. These hybrid nanocomposites present a promising material choice for various industries, including marine structural applications and automotive components.
- Influence of Cu addition on the wear behavior of a Eutectic Al–12.6Si alloy developed by the spray forming methodPublication . Goudar, Dayanand M.; Haider, Julfikar; Raju, K.; Kurahatti, Rajashekar V.; Pinto, Deesy G.; Pinto, DeesyIn the present study, the influence of the addition of copper (Cu) on the wear behavior of a Al-12.6Si eutectic alloy developed using the spray forming (SF) method was discussed, and the results were compared with those of as-cast (AC) alloys. The microstructural features of the alloys were examined using both optical and the scanning electron microscopy, and the chemical composition and phase identification were achieved by X-ray diffraction (XRD) analysis. The results revealed that the microstructure of binary the SF alloy consisted of fine primary and eutectic Si phases, evenly distributed in the equiaxed α-Al matrix, whereas the Cu-based SF ternary alloy consisted of uniformly distributed fine eutectic Si particulates and spherical-shaped θ-Al2Cu precipitates, uniformly distributed in α-Al matrix. In contrast, the AC ternary (Al-12.6Si-2Cu) alloy consisted of unevenly dispersed eutectic Si needles and the coarse intermetallic compound θ-Al2Cu in the α-Al matrix. The addition of Cu enhanced the micro hardness of the SF ternary alloy by 8, 34, and 41% compared to that of the SF binary, AC ternary, and binary alloys, respectively. The wear test was conducted using a pin-on-disc wear testing machine at different loads (10–40 N) and sliding velocities (1–3 ms−1). The wear tests revealed that SF alloys exhibited an improved wear behavior in the entire applied load and sliding velocity range in comparison to that of the AC alloys. At a load of 40 N and a sliding velocity of 1 ms−1, the wear rate of the SF2 alloy is 62, 47, and 23% lower than that of the AC1, AC2, and SF1 alloys, respectively. Similarly, at a sliding velocity of 3 ms−1, the wear rate of the SF2 alloy is 52%, 42%, and 21% lower than that of the AC1, AC2, and SF1 alloys, respectively. The low wear rate in the SF2 alloy was due to the microstructural modification during spray forming, the precipitation of fine Al2Cu intermetallic compounds, and increased solid solubility. The SF alloys show an increased transition from oxidative to abrasive wear, while the AC alloys demonstrate wear mechanisms that change from oxidative to abrasive, including delamination, with an increase in sliding velocity and load.